Exhaust Manifold Installation - Right Side

Reference: EXHAUST MANIFOLD CLEANING AND INSPECTION - RIGHT SIDE 

Fig 1: Identifying Engine Block Heater

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1. Install the engine block heater, if equipped.
   Fig 2: Identifying NEW Crankshaft Position (CKP) Sensor O-Ring

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2. Install a NEW crankshaft position (CKP) sensor O-ring.
   Fig 3: Identifying CKP Sensor

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3. Install the CKP sensor.
   Fig 4: Identifying CKP Sensor Bolt

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   CAUTION: Refer to FASTENER NOTICE .
4. Install the CKP sensor bolt.

   Tightening torque 

   Tighten the CKP sensor bolt to 10 N.m (89 lb in). 

   Fig 5: Identifying Right Knock Sensor

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5. Install the right knock sensor.
   Fig 6: Identifying Right Knock Sensor Bolt

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6. Install the right knock sensor bolt. Ensure the knock sensor is oriented with the harness connector positioned to the front on the right side (1).

   Tightening torque 

   Tighten the right knock sensor bolt to 23 N.m (17 lb ft). 

   Fig 7: Identifying Right Knock Sensor Heat Shield

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7. Install the right knock sensor heat shield.
   Fig 8: Identifying Right Knock Sensor Heat Shield Bolts

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8. Install the right knock sensor heat shield bolts.

   Tightening torque 

   Tighten the right knock sensor heat shield bolts to 50 N.m (37 lb ft). 

   Fig 9: Identifying Right Cylinder Head Studs

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9. Install the studs into the right cylinder head.

   Tightening torque 

   Tighten the studs to 10 N.m (89 lb in). 

   Fig 10: Identifying New Right Exhaust Manifold Gasket

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10. Install a NEW right exhaust manifold gasket.
    Fig 11: Identifying Right Exhaust Manifold

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11. Install the right exhaust manifold.
    Fig 12: Identifying Right Exhaust Manifold Nuts

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12. Loosely install the right exhaust manifold nuts onto the studs in the right cylinder head.
    Fig 13: Identifying Right Exhaust Manifold Bolts

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13. Loosely install the right exhaust manifold bolts into the right cylinder head.
14. Tighten the right exhaust manifold nuts and bolts.

    Tightening torque 

    Tighten the right exhaust manifold nuts and bolts to 25 N.m (18 lb ft). 

    Fig 14: Identifying Right Exhaust Manifold Heat Shield

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15. Place the right exhaust manifold heat shield in position.
    Fig 15: Identifying Right Exhaust Manifold Heat Shield Bolts

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16. Install the exhaust manifold heat shield bolts.

    Tightening torque 

    Tighten the exhaust manifold heat shield bolts to 10 N.m (89 lb in). 

Reference: ENGINE COOLANT THERMOSTAT HOUSING INSTALLATION