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Home >> Suzuki >> 1991 >> Samurai JS >> Repair and Diagnosis >> External Pages >> Different car >> Section 39 (Engine Exhaust System) >> Repair Instructions >> Exhaust Flexible Pipe Replacement >> Removal Procedure
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Removal Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Catalytic Converter Nuts
G04843541Courtesy of SUZUKI OF AMERICA CORP.
  1. Remove the right and left catalytic converter to exhaust flexible pipe bolts and nuts.
  2. Remove the flexible pipe insulator from the pipe hanger.
    Fig 2: Removing Flexible Pipe Insulator From Pipe Hanger
    G04843542Courtesy of SUZUKI OF AMERICA CORP.
  3. Loosen the exhaust muffler clamps.
    Fig 3: Identifying Exhaust Muffler Clamps
    G04843543Courtesy of SUZUKI OF AMERICA CORP.
  4. Separate the exhaust flexible pipe from the catalytic converters.
  5. Remove the exhaust flexible pipe from the muffler.
  6. Remove and discard the catalytic converter to flexible pipe gaskets.