LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 1991 >> Samurai JS >> Repair and Diagnosis >> External Pages >> Different car >> Section 39 (Engine Exhaust System) >> Repair Instructions >> Catalytic Converter Heat Shield Replacement >> Installation Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Installation Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Catalytic Converter Heat Shield (2 Of 2)
G04843570Courtesy of SUZUKI OF AMERICA CORP.
  1. Position the catalytic converter heat shield, and insert the catalytic converter heat shield between the underbody and the dash panel heat shield.
  2. Install the NEW rivets.
    Fig 2: Identifying New Catalytic Converter Rivets
    G04843571Courtesy of SUZUKI OF AMERICA CORP.
    CAUTION: Refer to FASTENER NOTICE .
  3. Install the fuel tank strap bolt.

    Tightening torque 

    Tighten the bolt to 25 N.m (18 lb ft). 

    Fig 3: Identifying Fuel Tank Strap Bolt
    G04843572Courtesy of SUZUKI OF AMERICA CORP.
  4. If the vehicle is equipped with AWD, install the propeller shaft underbody guard loop and bolts.

    Tightening torque 

    Tighten the bolts to 25 N.m (18 lb ft). 

  5. Install the muffler assembly. Refer to Installation Procedure .