Exhaust Leakage

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.

EXHAUST LEAKAGE - SYMPTOMS TABLE

Condition	Action
WARNING: Refer to HOT EXHAUST SYSTEM CAUTION . DEFINITION: An exhaust leak may show stains at the area of the leak. The leak may be felt by holding a hand close to the suspected areas or using a smoke pencil. The leak may make a popping or hissing noise.Refer to SYMPTOMS - ENGINE EXHAUST prior to beginning this table.
Misaligned or improperly installed exhaust system components	Align and tighten the exhaust system components to the specifications. Refer to FASTENER TIGHTENING SPECIFICATIONS - ENGINE EXHAUST . Ensure the exhaust hangers are in the proper locations and not loose.
Exhaust leaks at the following connections: Exhaust manifold to pipe Flanges Pipe clamps	Tighten the components to the specifications. Refer to FASTENER TIGHTENING SPECIFICATIONS - ENGINE EXHAUST .
Seals or gaskets leaking; Exhaust manifold to cylinder head Exhaust pipes to exhaust manifold Catalytic converter connection	Replace the leaking seal or gasket. Refer to the affected components procedure for service.
Irregularities at the mating surfaces on the flange connections	Repair as required or replace the affected component. Refer to the affected components procedure for service.
Exhaust manifold cracked or broken	Replace the exhaust manifold. Refer to EXHAUST MANIFOLD REPLACEMENT - LEFT SIDE or EXHAUST MANIFOLD REPLACEMENT - RIGHT SIDE .
Exhaust system component connection welds leaking	Replace the leaking component. Refer to the affected component's procedure for service.
Muffler or resonator, if equipped, damaged or leaking at the seams	Replace the affected muffler or resonator, if equipped. Refer to MUFFLER REPLACEMENT .