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Home >> Suzuki >> 1991 >> Samurai JS >> Repair and Diagnosis >> External Pages >> Different car >> Section 34 (Engine Cooling System) >> Repair Instructions >> Engine Coolant Fan Motor Replacement >> Installation Procedure
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Installation Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Engine Cooling Fan Motor To Fan Shroud
G04842643Courtesy of SUZUKI OF AMERICA CORP.
  1. Install the engine cooling fan motor to the fan shroud.
    Fig 2: Identifying Cooling Fan Motor Bolts
    G04842644Courtesy of SUZUKI OF AMERICA CORP.
    NOTE: Position the fan motor to the fan shroud and insert the bolts from the front side.
  2. Install the cooling fan motor bolts.
    CAUTION: Refer to FASTENER NOTICE .
  3. Install the cooling fan motor nuts.

    Tightening torque 

    Tighten the nuts to 6 N.m (53 lb in)  .

    Fig 3: Identifying Fan Motor Drive Plate
    G04842645Courtesy of SUZUKI OF AMERICA CORP.
    CAUTION: Failure to heat the fan hub in hot tap water before installation will result in cooling fan failure due to cracking. Allowing the heated fan to cool for more than one minute prior to installation will also result in failure due to cracking.
    NOTE: Using hot tap water at a minimum of 49°C (120°F), hold the new fan blade hub under the running water for a minimum of 60 seconds to heat the fan blade to the temperature of the water. Immediately after heating, position the fan blade on the fan motor drive plate.
  4. Install the new engine cooling fan blade.
  5. Using the GE-47827, or equivalent turn the fan motor drive plate in the same direction of the arrow on the fan blade until the fan motor drive plate engages to the fan blade.
  6. Rotate the cooling fan blade to ensure proper rotation.
  7. Install the fan shroud assembly to the vehicle. Refer to INSTALLATION PROCEDURE .