LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 1991 >> Samurai JS >> Repair and Diagnosis >> External Pages >> Different car >> Section 31 (Differential) >> Repair Instructions >> Rear Wheel Drive Module Clutch Housing Replacement
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Rear Wheel Drive Module Clutch Housing Replacement

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Electrical Clutch Control
G04843787Courtesy of SUZUKI OF AMERICA CORP.
PROCEDURE TABLE

Callout Component Name
Preliminary Procedure 
  1. Raise the vehicle. Refer to LIFTING AND JACKING THE VEHICLE .
  2. Remove the propeller shaft from the differential clutch drum assembly. Refer to REMOVAL PROCEDURE .
1 Connector, Electrical Clutch Control.
2 Clip, Retaining (Qty: 2)
3 Bolts, Differential Clutch Drum (Qty: 4).
CAUTION: Refer to FASTENER NOTICE .

Tightening torque 
Tighten bolts to 29 N.m (21 lb ft). 
Tip:  Relocate the rear portion of the propeller shaft to the side and support it with mechanics wire or equivalent.
4 Drum, Differential Clutch.
Procedure 
Rear Differential Clutch Control Module Recalibration. Refer to REAR DIFFERENTIAL CLUTCH CONTROL MODULE CALIBRATION .
Tip:  The pinion flange, dust cover and pinion nut are serviced with the differential clutch drum assembly.
5 Gasket, Differential Clutch Drum.
Tip:  Apply a small amount of grease to the gasket to hold it in place