LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 1991 >> Samurai JS >> Repair and Diagnosis >> External Pages >> Different car >> Section 24 (Automatic Transmission) >> Repair Instructions >> Third Gear Band Servo Piston Pin Measurement
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Third Gear Band Servo Piston Pin Measurement

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.

Reference: FRONT DIFFERENTIAL TRANSFER DRIVE GEAR ASSEMBLY REMOVAL .

Fig 1: Applying Compressed Air To Servo Apply Passage
G04846039Courtesy of SUZUKI OF AMERICA CORP.
  1. Mark the servo piston pin in the released position (1).
    WARNING: Wear safety glasses when using compressed air in order to prevent eye injury.
  2. Apply compressed air to the servo apply passage (3), and mark the apply position on the piston pin (2).
  3. Measure the distance between the release and apply marks (a). Refer to THIRD GEAR BAND SERVO PISTON PIN SELECTION  to select the correct servo piston pin.