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Home >> Suzuki >> 1991 >> Samurai JS >> Repair and Diagnosis >> External Pages >> Different car >> Section 14 (Wiring Systems) >> Repair Instruction >> Tyco/AMP Connectors (43-Way) >> Removal Procedure
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Removal Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.

Follow the steps below in order to remove terminals from the connector.

  1. Locate the lever lock on the wire dress cover. Slide the lever lock away from the connector body.
  2. Disconnect the connector from the component.
  3. Locate the dress cover locking tabs on the dress cover of the connector. Using a small flat-blade tool release all of the locking tabs.
  4. Once the locks are unlocked, lift the dress cover off.
    Fig 1: Inserting Small Flat-Blade Tool Into Locking Tabs On Both Ends Of Connector
    G04844938Courtesy of SUZUKI OF AMERICA CORP.
    NOTE: Always use care when removing a terminal position assurance (TPA) in order to avoid damaging it.
  5. Release the TPA by inserting a small flat-blade tool into the blue locking tabs on both ends of the connector. Gently slide the TPA up to the released position on both ends.
    Fig 2: Inserting Tool Into Terminal Release Cavity
    G04844939Courtesy of SUZUKI OF AMERICA CORP.
  6. For the larger terminals insert the J 38125-13A (GM P/N 12031876-1) tool to release the terminals by inserting the tool into the terminal release cavity. For the smaller terminals insert the J 38125-12A (GM P/N 12094429) tool to release the terminals by inserting the tool into the terminal release cavity. See the release tool cross reference in the Reference Guide of the J-38125 to ensure that the correct release tool is used.
    Fig 3: Inserting Release Tool Into Larger Terminals (1 Of 2)
    G04844940Courtesy of SUZUKI OF AMERICA CORP.

    View of the release tool being used for the larger terminals.

    Fig 4: Inserting Release Tool Into Larger Terminals (2 Of 2)
    G04844941Courtesy of SUZUKI OF AMERICA CORP.

    View of the release tool being used for the larger terminals.

    Fig 5: Pulling Wire Out Of Back Of Connector
    G04844942Courtesy of SUZUKI OF AMERICA CORP.

    View of the release tool being used for the smaller terminals.

  7. While holding the removal tool in place, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.