LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 1991 >> Samurai JS >> Repair and Diagnosis >> Engine Mechanical >> Starter >> Overhaul >> Inspection >> Brush Holder & Spring
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Brush Holder & Spring

  1. Check for smooth movement of brush in brush holder. If movement is sluggish, inspect holder for distortion and/or contamination. Clean, repair or replace as necessary.
  2. Inspect brush spring for wear, damage or other abnormal conditions. Using a spring tension gauge, check tension of brush spring. On Samurai, standard tension is 3.53 lbs. (1.6 kg) and minimum tension is 2.2 lbs. (1.0 kg). On Sidekick and Swift GT (A/T), standard tension is 4.19 lbs. (1.96 kg) and minimum tension is 1.54 lbs. (0.7 kg). If tension is less than minimum specification, replace brush spring.
NOTE: On all Swift models except GT (A/T), replace brush holder and spring as an assembly.