LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 1991 >> Samurai JS >> Repair and Diagnosis >> Electrical >> Charging Systems >> Alternator & Regulator >> Overhaul >> Samurai & Swift >> Disassembly
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Samurai & Swift: Disassembly

  1. Remove "B" terminal retaining nut. Remove "B" terminal insulator. Remove 3 rear cover retaining nuts. Remove rear cover. Loosen and remove 2 regulator mounting screws and 3 brush holder screws. Remove regulator and brush holder. See Figure.
  2. Remove 4 stator coil terminal retaining screws. Remove rectifier holder with I.C. regulator. Loosen and remove 4 rear housing retaining nuts. Loosen alternator pulley retaining nut.
  3. Pull off alternator pulley. Using plastic mallet, lightly tap rotor from front housing. Remove 4 front bearing retaining screws and front bearing (if necessary). Using a bearing puller, pull rear bearing from rotor (if necessary).
scientia non olet · About LEMON Manuals