Valve Body: Reassembly
- Coat all components with ATF. To reassemble, reverse removal procedure. Note special procedures listed.
- Install the 4 steel check balls in upper valve body. See Fig 3
. Replace all gaskets with same type as old gaskets. When installing each valve to valve body, ensure parts are installed in correct direction.
- When reassembling upper valve body, install same number of throttle valve rings as were removed.
- Install lower valve body cover and gasket. Tighten lower valve body cover bolts to 35-53 INCH lbs. (4-6 N.m). Install throttle valve cam assembly. Tighten throttle valve cam bolt to 53-80 INCH lbs. (6-9 N.m).
- Install upper valve body to lower valve body. Install 2 reamer bolts finger tight. Install upper valve body bolts and tighten to 44-53 INCH lbs. (5-6 N.m). See Fig 4
.
Courtesy of SUZUKI OF AMERICA CORP.
Courtesy of SUZUKI OF AMERICA CORP.
Courtesy of SUZUKI OF AMERICA CORP.
Courtesy of SUZUKI OF AMERICA CORP.
Courtesy of SUZUKI OF AMERICA CORP.