Reverse 5TH Gear Shift Fork Pin Length Modification (TS 3-08 11080)
WARNING: This page is about the Sidekick JLX, which is a different variant/trim than selected.
Publication date: 1970-01-01Reference number: TS 3-08 11080
REVERSE 5TH GEAR SHIFT FORK PIN LENGTH MODIFICATION
TECHNICAL SERVICE BULLETIN
Reference Number(s): TS 3-08 11080, Date of Issue:
MODIFICATION OF REVERSE FIFTH GEAR SHIFT FORK PIN LENGTH
Model(s): 1990 SUZUKI SIDEKICK
Bulletin No.: 3-08 11080
Group: Powertrain
SERVICE INFORMATION
This Service Bulletin contains information on the modification of Reverse Fifth Gear Shift Fork Pin Length.
AFFECTED VIN'S
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VINS: JS3(4)TAO1C()L4134238 - JS3(4)TA01V()IA131582
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COMPLAINT
Locks in gear or won't select reverse/fifth gears.
CAUSE
Gear shift fork pin compresses and falls out of shift fork.
CORRECTION
Install modified fork pin. (See Fig 1
PARTS INFORMATION
| REF NO. | PART NAME | PART NO. | PART NO. | QTY | SPARE PARTS | ||
|---|---|---|---|---|---|---|---|
| 1 | Reverse gear shift for pin | 09205-05012 | 09205-05016 | 1 | Both early and late | ||
| 2 | Low & High | 09205-05012 | <---- | 2 | Early only | ||
| Interchangeability | |||||||
| Ref No. 1 | Late to Early only | ||||||
| Ref No. 2 | <- | ||||||
CAUTION WHEN SERVICING
When assembling the gear shift fork and shaft after disassembly, special attention should be given to the following:
- The modified reverse gear shift fork pin is longer than the other (0.187 in.)and must only be installed in the reverse gear shift fork See Fig 2 . If the late type reverse gear shift fork pin is installed on the low or high speed shift fork shaft by mistake, the pin will hit against the transmission upper case during disassembly, making the removal of the gear shift fork shaft impossible.
- When pressing the late type reverse gear shift fork pin into the gear shift fork, do not allow it to go all the way in, leave the end protruded as shown in Fig 4 .