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Rear Unit End Play Check

WARNING: This page does not describe the selected car, but rather 124 other vehicles, including the 1991 Chevrolet Pickup, 1991 Chevrolet Cab & Chassis, 1988 GMC Vandura Special, 1988 GMC Vandura, and 1988 GMC Value Van. However, it is still accessible from the selected car via links, so may be relevant.
  1. Transmission must be out of vehicle and extension housing must be removed. Install Speedometer Puller Bolt (J-21797) in an extension housing bolt hole. Install dial indicator.
  2. Zero dial indicator, move output shaft in and out, and note end play. See Fig 1. End play should be .007-.019" (.18-.48 mm). If not within specification, change thrust washer.
  3. Thrust washer controlling rear unit end play has 3 tabs. It is located between output shaft thrust washer and rear face of transmission case. Notches and/or numerals on tabs of washer identify thickness. See REAR UNIT THRUST WASHERS .
Fig 1: Measuring Rear Unit End Play
G96D15969Courtesy of GENERAL MOTORS CORP.
REAR UNIT THRUST WASHERS

Washer Thickness I.D. Notches I.D. Numeral
.074-.078" None 1
.082-.086" Side 1 Tab 2
.090-.094" Side 2 Tabs 3
.098-.102" End 1 Tab 4
.106-.110" End 2 Tabs 5
.114-.118" End 3 Tabs 6