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Direct Clutch & Intermediate Roller Assembly: Reassembly

WARNING: This page does not describe the selected car, but rather 124 other vehicles, including the 1991 Chevrolet Pickup, 1991 Chevrolet Cab & Chassis, 1988 GMC Vandura Special, 1988 GMC Vandura, and 1988 GMC Value Van. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install apply ring onto piston. See Figure. Install waved clutch plate or dished clutch plate into direct clutch housing. Install clutch plates. Alternate steel and composition plates. See Figure. Install direct clutch backing plate and snap ring.
  2. Install roller assembly or sprag assembly. Install intermediate clutch race with clockwise motion. When install properly it should not rotate counterclockwise. Install intermediate clutch retainer and snap ring.
  3. Check operation of clutch with air. See Figure. Apply air through left oil feed hole. Air applied through right oil feed hole (reverse passage) should escape through left oil feed hole.
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