Required Special Tools Table (TS 6-04 03050)

REQUIRED SPECIAL TOOLS TABLE

TECHNICAL SERVICE BULLETIN

SAMURAI SPECIAL TOOLS

Model(s): 1990 Suzuki Samurai

Section Title: Tools and Equipment

Division: Automotive

Category: Technical

Bulletin No.: TS 6-04 03050

Date: March 5, 1990

SERVICE INFORMATION

Following is a current list of required special tools found in the dealer essential tool kit.

Please be sure your dealership has all the listed special tools, and that they are available to your service technicians. Individual tools can be ordered through Suzuki's parts department by their specific part number.

Tool Name/Part Number	Use
Bearing Remover (09913-85230) See Fig 1 .	Used with bearing puller (p/n 09913-61510) to remove differential side bearing.
Valve Lifter (09916-14510) See Fig 2 .	Used to compress valve spring in order to free valve cotter pieces for removal.
Valve Guide Remover (09916-44511) See Fig 3 .	Used to drive valve guide out of cylinder head.
Attachment Valve Lt. (09916-48210) See Fig 4 .	Attachment to special tool p/n 09916-48210
Valve Guide/Seal Handle (09916-57321) See Fig 5 .	Used with valve guide installer (p/n 09917-82210) to drive in new valve guide into cylinder head hole.
Compressor (09916-77310) See Fig 6 .	Used to install piston into cylinder bore.
Tweezers (0991-84511) See Fig 7 .	Used to remove and install valve cotters.
Vacuum Pump (09917-47910) See Fig 8 .	Used to check throttle opener, EGR valve, etc. for operation.
Bearing Remover (09917-58010) See Fig 9 .	Used to remove input shaft bearing.
Cam Shaft Lock Holder (09917-68210) See Fig 10	Used to lock camshaft timing belt pulley upon removal.
Valve Guide Attachment (09917-88210) See Fig 11 .	Used with installer handle (p/n 09916-57321) to drive in new valve guide into cylinder head hole.
Valve Stem Installer (09917-98210) See Fig 12 .	Used to install valve guide oil seal to valve guide by pushing this tool by hand.
Rear Axle Remover (09922-66010) See Fig 13 .	Used with sliding hammer (p/n 09942-15510) to tap rear axle out.
Differential Check Tool (09922-75222) See Fig 14 .	Used with spring scale to check pinion bearing preload.
Spring Pin Remover (09922-85811) See Fig 15 .	Used to remove and install gear shift fork spring pin.
Clutch Center Guide (09923-38220) See Fig 16	Used to align clutch disc to flywheel pilot hole.
Flywheel Holder (09924-17810) See Fig 17	Used to lock flywheel or drive plate when tightening flywheel boll (drive plate bolt) and crankshaft timing belt pulley bolt.
Bearing Installer (09925-18010) See Fig 18	Used to install input shaft bearing.
Clutch Release Bushing Remover (09925-48210) See Fig 19 .	Used to remove clutch release lever bushing.
Oil Seal Guide (09926-18210) See Fig 20	Used to prevent oil pump oil seal lip from getting damaged or upturned when installing oil pump to crankshaft.
Bevel Pinion Bearing Installer (09926-68310) See Fig 21 .	Used with bearing installer (p/n O9940-53111) to press-fit on differential case side bearings.
Mounting Bevel Pinion (09926-78311) See Fig 22 .	Used to measure and adjust drive bevel pinion height. For rear differential, used with attachment (p/n 09951-16070) and dial indicator (p/n 09900-20606).
Socket 50mm (09941-58010) See Fig 23 .	Used to remove and reinstall front wheel bearing nut.
Sliding Hammer (09942-15510) See Fig 24 .	Used with brake drum remover (p/n 09943-35511) to remove front wheel hub.
Front Wheel Hub Remover (09943-35511) See Fig 25 .	Used with sliding hammer (p/n 09942-15510) to remove front wheel hub.
Steering Wheel Remover (09944-38210) See Fig 26 .	Used to remove steering wheel.
Automatic Free Wheeling Hub Socket (09944-98010) See Fig 27 .	Used for properly installing and torqueing the unique hub nut in the automatic locking hub accessory kit.
Center Piece Holder (99963-00001) (Picture not available)	Used when removing A/C compressor pressure plate nut.
Pressure Plate Remover (99963-00002) See Fig 28 .	Used to remove A/C compressor pressure plate.
Seal Plate Remover (99963-00003) See Fig 29 .	Used to remover A/C compressor seal plate.
Shaft Seal Remover (99963-00004) See Fig 30 .	Used to remove A/C compressor shaft seal.
Seal Pressure Plate (99963-00005) See Fig 31 .	Used to install A/C compressor seal plate.
Duty Cycle Meter (99963-00006) See Fig 32 .	Used to measure duty cycle of mixture control solenoid.
NOTE: Many of these tools listed are used on other Suzuki models.