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Home >> Suzuki >> 1990 >> Samurai >> Repair and Diagnosis >> External Pages >> Different car >> Section 39 (Drive Shaft / Axle) >> Repair Instruction >> Intermediate Shaft Replacement >> Removal Procedure
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Removal Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
  1. Raise and support the vehicle. Refer to LIFTING AND JACKING THE VEHICLE .
  2. Remove the wheel drive shaft assembly. Refer to Removal Procedure  and Removal Procedure .
    Fig 1: Identifying Intermediate Shaft Retaining Ring
    G04842797Courtesy of SUZUKI OF AMERICA CORP.
    NOTE: Remove the retaining ring. DO NOT re-use the retaining ring discard. Use NEW only.
  3. Remove the retaining clip for the wheel drive shaft.
    Fig 2: Identifying Intermediate Shaft Support Bracket Mounting Bolts
    G04842798Courtesy of SUZUKI OF AMERICA CORP.
  4. Remove the mounting bolts for the intermediate shaft support bracket.
  5. Support the wheel drive shaft.
    Fig 3: Assembling J 44467 & J 2619-01
    G04842799Courtesy of SUZUKI OF AMERICA CORP.
  6. Assemble the J 44467 and the J 2619-01.
  7. Install the J 44467 and the J 2619-01 in the retaining ring groove on the wheel drive shaft.
  8. Using the J 44467 and the J 2619-01, remove the wheel drive shaft from the transmission.
    Fig 4: Identifying Wheel Drive Shaft (1 Of 2)
    G04842800Courtesy of SUZUKI OF AMERICA CORP.
  9. Remove the wheel drive shaft from the vehicle.