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Home >> Suzuki >> 1990 >> Samurai >> Repair and Diagnosis >> Engine Performance >> Remove, Overhaul & Install >> Engine Controls - Remove/Install/Overhaul >> Fuel Rails & Injectors (PFI) R & I (Swift DOHC) >> Installation (Swift DOHC)
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Installation (Swift DOHC)

  1. Coat new "O" rings with thin coat of fuel. Install new grommets and "O" rings on injectors. See Fig 1 . Install injectors on fuel rail. Ensure injectors rotate smoothly on fuel rail. If not, check for binding "O" ring.
  2. Install insulators in cylinder head. Install fuel rail with injectors. Install and torque fuel rail mounting bolts to 14-20 ft. lbs. (19-27 N.m). To complete installation, reverse removal procedure.
  3. Check for fuel leaks. With fuel pump relay connected, install a jumper wire between fuel pump relay Pink and White/Blue wires. Fuel pump relay is located in main fuse box, near battery. See Figure . Turn ignition on (engine off) to activate fuel pump.
Fig 1: Exploded View of Fuel Rail & Injectors (Swift DOHC)
G119654Courtesy of SUZUKI OF AMERICA CORP.