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Countershaft Assembly: Reassembly

  1. Drive on RH bearing using a hammer and Bearing Installer (Geo J34846, Suzuki 09923-78210). Install needle bearing, apply oil and install 1st gear and 1st gear synchronizer ring. Ensure proper synchronizer ring is used. See Figure.
  2. Support countershaft in bearing installer and press on low speed sleeve and hub assembly using Pinion Shaft Bearing Installer (Geo J35664, Suzuki 09940-53111). Ensure synchronizer key slots are aligned with keys and free rotation of 1st gear.
  3. Install snap ring. Ensure snap ring is installed securely in groove. Install needle bearing, apply oil and install 2nd gear synchronizer ring and 2nd gear.
  4. Support countershaft in bearing installer. Press on 3rd gear and spacer using pinion shaft bearing installer with Adapter (Geo J37754, Suzuki 09913-80112). Press on 4th gear. With countershaft still supported in bearing installer, install LH bearing using Transaxle Shaft Bearing Installer (Geo J34844, Suzuki 09925-98221).
Fig 1: Input Shaft, Countershaft & Reverse Shaft Assemblies
G93D24854Courtesy of GENERAL MOTORS CORP.
Fig 2: Checking Gear & Synchronizer Ring
G93E24855Courtesy of GENERAL MOTORS CORP.
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