A/C Installation Amendments And Tips (TS 2-02 03319)
Publication date: 1970-01-01Reference number: TS 2-02 03319
A/C INSTALLATION AMENDMENTS AND TIPS
TECHNICAL SERVICE BULLETIN
A/C INSTALLATION AMENDMENTS AND TIPS
Model(s): 1989 Suzuki Swift GTi 1.3L DOHC
Bulletin No.: TS 2-02 03319
Division: Automotive
Category: Technical
Section Title: Body Electrical
SERVICE INFORMATION
The following amendments and tips are to be used with the Suzuki/Nippondenso A/C installation manual (p/n 99963-01501-028). This information should prove helpful during installation of Swift air conditioning. The tips are supplementary to the installation manual, and refer to pages and figures in the installation manual. If you have any questions concerning this bulletin, please contact the SMART hotline.
Page 5, Figure 1
- The FRS/REC control cable must be disconnected prior to removal of the glove box cover. The cable is attached to the cover with three plastic clips.
- For ease during reassembly, remove bolts 1 and 2 when removing the blower unit.
Page 6, Figure 3
Remove the blind cap from the center console panel by grasping and pulling away from the panel face. The blind cap has small tension clips on top and bottom.
Page 7, Figure 4
- The original 8-P harness connector is not used prior to A/C installation.
- (C) Connect the harness connectors prior to fastening the harness in place with plastic ties. This will insure that the A/C harness neither loose or stretched.
Page 8, Figure 5
Use refrigerant oil on the grommet and drain hose to ease assembly procedures.
Page 9, Figure 8
Position the clamp with the open side toward the interior of the vehicle. This will ease the removal of the clamp (if necessary) at a later date.
Page 10, Figure 10
(C) Verify correct operation of the FRS/REC door.
Page 11, Figure 11
(G) The air cleaner housing and hose assembly will need to be removed.
Page 13, Figure 14
(C) Tighten the idler pulley mounting bolt. Tightening torque: 400 kg-cm (29.0 ft-lbs).
Page 15, Figure 17
Verify the positioning and fit of the A/C harness by noting the connection locations of the VSV (page 22) and Lo-Pressure switch (page 19).
When routing the A/C harness, avoid brackets and edges which could pinch or otherwise damage the wiring inside.
Page 16, Figure 19
The two A/C Relays are interchangeable.
Page 17, Figure 21
Maintain adequate clearance when routing the harness past the EGR valve.
Page 20, Figure 28
When securing the magnetic clutch lead wire to the suction hose, avoid securing to the metal portion on the hose end.