LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 1988 >> Samurai Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 56 (Body Structure) >> Repair Instructions >> Front Wheelhouse Replacement >> Removal Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Removal Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Front Wheelhouse
G04843085Courtesy of SUZUKI OF AMERICA CORP.
  1. Disable the supplemental inflatable restraint (SIR) system. Refer to SIR DISABLING AND ENABLING .
  2. Disconnect the negative battery cable. Refer to REMOVAL PROCEDURE .
  3. Remove all related panels and components.
  4. Repair as much of the damage as possible to factory specifications. Refer to DIMENSIONS - BODY .
  5. Note the location and remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to ANTI-CORROSION TREATMENT AND REPAIR .
    Fig 2: Removing Front Tie Bar
    G04843086Courtesy of SUZUKI OF AMERICA CORP.
  6. Remove the front tie bar. Refer to TIE BAR REPLACEMENT .
    Fig 3: Drilling Out Factory Welds
    G04843087Courtesy of SUZUKI OF AMERICA CORP.
    NOTE: Do not damage any inner panels or reinforcements.
  7. Locate and drill out all factory welds. Note the number and location of the welds for installation of the front wheelhouse.
    Fig 4: Removing Front Wheelhouse
    G04843088Courtesy of SUZUKI OF AMERICA CORP.
  8. Remove the damaged front wheelhouse.