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Home >> Suzuki >> 1988 >> Samurai Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 18 (Heater And Ventilation) >> Repair Instruction >> Defroster Door Replacement >> Installation Procedure
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Installation Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the defroster door to the evaporator case assembly.
    Fig 1: Identifying Evaporator Case Halves Screws
    G04844421Courtesy of SUZUKI OF AMERICA CORP.
  2. Assemble the evaporator case halves.
    CAUTION: Refer to FASTENER NOTICE .
  3. Install the screws to retain the evaporator case halves.

    Tightening torque 

    Tighten the screws to 1.5 N.m (13 lb in). 

    Fig 2: Identifying Mode Cam Levers & Mode Cam Bracket
    G04844422Courtesy of SUZUKI OF AMERICA CORP.
  4. Install the mode cam levers (3) to the evaporator case assembly.
  5. Align and install the mode cam (2) to the mode cam levers (3). Rotate the mode cam (2) to verify mode door operation.
  6. Install the mode cam bracket (1) to the evaporator case assembly.
  7. Install the mode cam bracket screws to the evaporator case assembly.

    Tightening torque 

    Tighten the screws to 1.5 N.m (13 lb in). 

    Fig 3: Identifying Mode Actuator Screws
    G04844423Courtesy of SUZUKI OF AMERICA CORP.
  8. Install the mode actuator to the evaporator case assembly.
  9. Install the mode actuator screws to the evaporator case assembly.

    Tightening torque 

    Tighten the screws to 1.5 N.m (13 lb in). 

  10. Install the evaporator case assembly. Refer to INSTALLATION PROCEDURE .
  11. Install the HVAC module. Refer to INSTALLATION PROCEDURE .
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