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Clutch Assembly: Removal

  1. Remove shift lever boots. Remove shift lever case cover bolts and remove shift lever. Disconnect negative battery cable. disconnect back-up light and 5th gear switch. Disconnect starter motor wiring and remove starter. Remove clamps attaching fuel hoses to transmission case. Drain transmission oil.
  2. Disconnect clutch cable from clutch release lever. Remove both drive shafts. Remove clutch inspection plate. Remove bolts and nuts fastening engine-to-transmission. Remove crossmember and center exhaust pipe. Remove transmission rear mounting bracket. Lower transmission from vehicle.
  3. Install flywheel holder. Match mark pressure plate-to-flywheel. Remove 6 bolts securing pressure plate to flywheel. Remove pressure plate and clutch disc. Remove clutch release bearing. See Fig 1 .
Fig 1: Exploded View of Clutch Assembly
G44932Courtesy of SUZUKI OF AMERICA CORP.