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Adjustments & Inspection: Kingpin

  1. Raise and support vehicle. Remove wheel assembly. Remove tie rod nut at steering knuckle. Using tie rod separator, separate tie rod from steering knuckle.
  2. Disconnect tie rod from steering knuckle. Remove steering knuckle oil seal. See STEERING KNUCKLE OIL SEAL under REMOVAL & INSTALLATION  in this article.
  3. Ensure kingpin retaining bolts are tightened to specification prior to measuring starting torque. See TORQUE SPECIFICATIONS  table at end of article.
    CAUTION: Prior to checking starting torque, steering knuckle oil seal must be removed and kingpin retaining bolts tightened to proper specification.
  4. Using spring scale attached to tie rod area of steering knuckle, measure starting torque required to move steering knuckle. Starting torque should be 2.20-3.96 lbs. (1.0-1.8 kg).
  5. If starting torque is not within specification, kingpin preload must be adjusted. Remove kingpin retaining bolts. See Fig 1. Install a large amount of kingpin shims. Install kingpin and tighten bolts to specification.
  6. Recheck kingpin starting torque. Gradually decrease shim thickness to obtain starting torque of 2.20-3.96 lbs. (1.0-1.8 kg). Check starting torque after each shim removal.
  7. If correct starting torque cannot be obtained when no shims are used, inspect kingpins or bearings for damage.
  8. Reverse removal procedures for remaining components. Once correct starting torque is obtained, remove kingpin. Apply Sealing Compound 366E (99000-31090) to kingpin-to-steering knuckle contact areas.
  9. Install kingpin. Apply Lock Cement 1342 (990000-32050) to kingpin bolts prior to installation. Tighten bolts to specification.
Fig 1: Suzuki Samurai Front Suspension
G58551Courtesy of SUZUKI OF AMERICA CORP.