Replacing And Tightening Torque Converter Bolts During Transmission Replacement (TS 01 12200)
Publication date: 2010-12-20Reference number: TS 01 12200
REPLACING AND TIGHTENING TORQUE CONVERTER BOLTS DURING TRANSMISSION REPLACEMENT
TECHNICAL SERVICE BULLETIN
Reference Number(s): TS 01 12200, Date of Issue:
December 20, 2010
| SUZUKI: | 1986~2010 ALL |
| SECTION: | Transmission |
CONDITION
Abnormal operation and damage to new and remanufactured automatic transmissions, resulting from improper installation of the torque converter bolts.
CAUSE
Incorrect tightening of correct bolts, and/or the installation of incorrect bolt(s) which secure the drive plate to the torque converter, damaging the torque converter clutch, resulting in clutch material contaminating the transmission assembly.
CORRECTION
Please take care to reuse the same correct bolts that were removed from the torque converter, or replace them with correct new parts. Always follow the service manual procedure and specification for proper tightening torque.
PART(S) INFORMATION
PART(S) INFORMATION
| Part Number | Description | Qty. | Notes |
|---|---|---|---|
| Please find the part numbers for the replacement Torque Converter Bolts in the tables below along with the relating tightening torque specs. | |||
| The part numbers listed in this bulletin are current as of Nov. 2010, please order bolts through a current parts guide or the EPC to ensure accuracy. | |||
For vehicles that use two different torque converter bolts, please refer to this illustration and instruction to determine the proper installation sequence.
- Always install and tighten torque converter mounting bolt Type 1 first. There is no specific position on the flex plate or torque converter, it simply needs to be tightened first to allow the centering feature ("A") to be effective. After tightening torque converter mounting bolt Type 1 , install and tighten the Type 2 torque converter mounting bolts. Never tighten Type 2 bolts first if a Type 1 bolt is used.
AERIO
TORQUE CONVERTER BOLTS TIGHTENING TORQUE SPECIFICATIONS (AERIO)
| Model | Model Year(s) | Tightening Torque | Part Number of Converter Bolts | Qty | Notes | ||
|---|---|---|---|---|---|---|---|
| N-m | kgf-m | lb-ft | |||||
| Aerio | 2002-2003 | 19 | 1.9 | 14 | 09103-08335 | 6 | |
| 2004-2007 | 25 | 2.5 | 18.1 | 09103-08335 | 6 | ||
EQUATOR
TORQUE CONVERTER BOLTS TIGHTENING TORQUE SPECIFICATIONS (EQUATOR)
| Model | Model Year(s) | Tightening Torque | Part Number of Converter Bolts | Qty | Notes | ||
|---|---|---|---|---|---|---|---|
| N-m | kgf-m | lb-ft | |||||
| Equator | 2009-2010 | 51 | 5.2 | 38 | 21111-82Z00 | 4 | 2.5L |
| 2009-2010 | 74 | 7.5 | 55 | 21111-82Z00 | 4 | 4.0L | |
ESTEEM
TORQUE CONVERTER BOLTS TIGHTENING TORQUE SPECIFICATIONS (ESTEEM)
| Model | Model Year(s) | Tightening Torque | Part Number of Converter Bolts | Qty | Notes | ||
|---|---|---|---|---|---|---|---|
| N-m | kgf-m | lb-ft | |||||
| Esteem | 1995-1997 | 19 | 1.9 | 14 | 09137-08005 | 6 | |
| 1998-2002 | 19 | 1.9 | 14 | 09103-08335 | 6 | ||
FORENZA
TORQUE CONVERTER BOLTS TIGHTENING TORQUE SPECIFICATIONS (FORENZA)
| Model | Model Year(s) | Tightening Torque | Part Number of Converter Bolts | Qty | Notes | ||
|---|---|---|---|---|---|---|---|
| N-m | kgf-m | lb-ft | |||||
| Forenza | 2004-2008 | 45 | 4.5 | 33 | 20999-86Z00 | 3 | |
XL7 (JC636)
TORQUE CONVERTER BOLTS TIGHTENING TORQUE SPECIFICATIONS - XL7 (JC636)
| Model | Model Year(s) | Tightening Torque | Part Number of Converter Bolts | Qty | Notes | ||
|---|---|---|---|---|---|---|---|
| N-m | kgf-m | lb-ft | |||||
| XL7 | 2007-2008 | 60 | 44 | 22622-78J00 | 6 | ||
| 2009 | 62 | 46 | 22622-78J20 | 4 | |||
GRAND VITARA
TORQUE CONVERTER BOLTS TIGHTENING TORQUE SPECIFICATIONS (GRAND VITARA)
| Model | Model Year(s) | Tightening Torque | Part Number of Converter Bolts | Qty | Notes | |||
|---|---|---|---|---|---|---|---|---|
| N-m | kgf-m | lb-ft | ||||||
| Grand Vitara | 1999-2008 | 65 | 6.5 | 47 | 09103-10340 | 1 | Type 1 | |
| 09103-10286 | 3 | Type 2 | ||||||
| 2009-2010 | 30 | 3 | 22.5 | 09103-08508 | 1 | Type 1 | 4AT 2.4L | |
| 09103-08507 | 5 | Type 2 | ||||||
| 2009-2010 | 65 | 6.5 | 47 | 09103-10340 | 1 | Type 1 | 5AT 3.2L | |
| 09103-10286 | 5 | Type 2 | ||||||
VITARA
TORQUE CONVERTER BOLTS TIGHTENING TORQUE SPECIFICATIONS (VITARA)
| Model | Model Year(s) | Tightening Torque | Part Number of Converter Bolts | Qty | Notes | |||
|---|---|---|---|---|---|---|---|---|
| N-m | kgf-m | lb-ft | ||||||
| Vitara | 1999-2003 | 65 | 6.5 | 47 | 09103-10340 | 1 | Type 1 | SQ416 |
| 09103-10286 | 2 | Type 2 | ||||||
| 1999-2003 | 65 | 6.5 | 47 | 09103-10340 | 1 | Type 1 | SQ420 | |
| 09103-10286 | 5 | Type 2 | ||||||
| 2004-2005 | 65 | 6.5 | 47 | 09103-10340 | 1 | Type 1 | ||
| 09103-10286 | 3 | Type 2 | ||||||
XL-7 (JA627)
TORQUE CONVERTER BOLTS TIGHTENING TORQUE SPECIFICATIONS - XL-7 (JA627)
| Model | Model Year(s) | Tightening Torque | Part Number of Converter Bolts | Qty | Notes | ||
|---|---|---|---|---|---|---|---|
| N-m | kgf-m | lb-ft | |||||
| XL-7 | 2001-2006 | 65 | 6.5 | 47 | 09103-10340 | 1 | Type 1 |
| 09103-10286 | 3 | Type 2 | |||||
KIZASHI
TORQUE CONVERTER BOLTS TIGHTENING TORQUE SPECIFICATIONS (KIZASHI)
| Model | Model Year(s) | Tightening Torque | Part Number of Converter Bolts | Qty | Notes | ||
|---|---|---|---|---|---|---|---|
| N-m | kgf-m | lb-ft | |||||
| Kizashi | 2010 | 23 | 2.3 | 17 | 09103-08516 | 5 | Type 2 |
| 09103-08517 | 1 | Type 1 | |||||
SIDEKICK
TORQUE CONVERTER BOLTS TIGHTENING TORQUE SPECIFICATIONS (SIDEKICK)
| Model | Model Year(s) | Tightening Torque | Part Number of Converter Bolts | Qty | Notes | ||
|---|---|---|---|---|---|---|---|
| N-m | kgf-m | lb-ft | |||||
| Sidekick | 1989-91 | 55 | 5.5 | 40 | 09103-10246 | 3 | Product of Japan |
| 01517-10163 | 3 | Product of Canada | |||||
| 1992-1995 | 55 | 5.5 | 40 | 09103-10286 | 3 | C Model (8 Valve) | |
| 60-70 | 6.0-7.0 | 43.5-50.5 | 09103-10286 | 3 | V Model (16 Valve) | ||
| 1996-1998 | 55 | 5.5 | 40 | 09103-10286 | 3 | C Model (8 Valve) | |
| 65 | 6.5 | 47 | 09103-10286 | 3 | V Model (16 Valve) | ||
SIDEKICK SPORT
TORQUE CONVERTER BOLTS TIGHTENING TORQUE SPECIFICATIONS (SIDEKICK SPORT)
| Model | Model Year(s) | Tightening Torque | Part Number of Converter Bolts | Qty | Notes | ||
|---|---|---|---|---|---|---|---|
| N-m | kgf-m | lb-ft | |||||
| Sidekick Sport | 1996 | 65 | 6.5 | 47 | 09137-08005 | 6 | |
| 65 | 6.5 | 47 | 09103-10286 | 6 | JS3TD21V_T4102341~ | ||
| 1997-1998 | 65 | 6.5 | 47 | 09103-10286 | 6 | ||
X-90
TORQUE CONVERTER BOLTS TIGHTENING TORQUE SPECIFICATIONS (X-90)
| Model | Model Year(s) | Tightening Torque | Part Number of Converter Bolts | Qty | Notes | ||
|---|---|---|---|---|---|---|---|
| N-m | kgf-m | lb-ft | |||||
| X-90 | 1996-1998 | 65 | 6.5 | 47 | 09103-10286 | 3 | |
SWIFT
TORQUE CONVERTER BOLTS TIGHTENING TORQUE SPECIFICATIONS (SWIFT)
| Model | Model Year(s) | Tightening Torque | Part Number of Converter Bolts | Qty | Notes | ||
|---|---|---|---|---|---|---|---|
| N-m | kgf-m | lb-ft | |||||
| Swift | 1989-1997 | 18-19 | 1.8-1.9 | 13-14 | 09137-08005 | 6 | |
| 1998-1999 | 18-19 | 1.8-1.9 | 13-14 | 09103-08335 | 6 | ||
| 2000-2001 | 19 | 1.9 | 14 | 09103-08335 | 6 | ||