LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 1987 >> Samurai Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 60 (Hood/Fenders/Doors) >> Repair Instructions >> Front Side Door Replacement >> Installation Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Installation Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Front Door Hinge To Body Bolts (2 Of 2)
G04844666Courtesy of SUZUKI OF AMERICA CORP.
  1. With the aid of an assistant, position the front door and loosely install all hinge to body bolts.
    CAUTION: Refer to FASTENER NOTICE .
  2. Align the hinge with the marks made during the removal procedure.

    Tightening torque 

    Tighten the hinge to body bolts to 25 N.m (18 lb ft). 

  3. Install the front door check link. Refer to INSTALLATION PROCEDURE .
  4. Engage wiring harness grommet into door and install the front door wiring harness.
  5. Connect the wiring harness connectors at the door jamb.
  6. Verify the door is aligned properly. If door adjustment is required, refer to FRONT SIDE DOOR ADJUSTMENT .
  7. Install the front fender. Refer to FRONT FENDER REPLACEMENT .
scientia non olet · About LEMON Manuals