Removal Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.

WARNING:

Refer to GASOLINE/GASOLINE VAPORS CAUTION .

Fig 1: Identifying Fuel Feed Pipe Quick Connect Fitting

Courtesy of SUZUKI OF AMERICA CORP.

Remove the upper intake manifold. Refer to REMOVAL PROCEDURE .
Disconnect the fuel feed pipe quick connect fitting (3) from the fuel rail. Refer to METAL COLLAR QUICK CONNECT FITTING SERVICE .
WARNING:
Refer to SAFETY GLASSES AND COMPRESSED AIR CAUTION .
Use compressed air in order to remove any debris from the around the area where the fuel injectors enter the lower intake manifold.

Fig 2: Identifying Fuel Rail Bolts
Courtesy of SUZUKI OF AMERICA CORP.
Remove the fuel rail bolts.
CAUTION:
- Remove the fuel rail assembly carefully in order to prevent damage to the injector electrical connector terminals and the injector spray tips. Support the fuel rail after the fuel rail is removed in order to avoid damaging the fuel rail components.
- Cap the fittings and plug the holes when servicing the fuel system in order to prevent dirt and other contaminants from entering open pipes and passages.
Remove the fuel rail with fuel injectors from the lower intake manifold.

Fig 3: Identifying Fuel Injector Electrical Connector Lock
Courtesy of SUZUKI OF AMERICA CORP.
Disengage the fuel injector electrical connector lock.

Fig 4: Identifying Fuel Injector Electrical Connector
Courtesy of SUZUKI OF AMERICA CORP.
Disconnect the fuel injector electrical connector.

Fig 5: Identifying Fuel Injector Retainer Clip
Courtesy of SUZUKI OF AMERICA CORP.
Remove the fuel injector retainer clip.

Fig 6: Identifying Fuel Injector Seals
Courtesy of SUZUKI OF AMERICA CORP.
Remove the fuel injector.
Remove and discard the fuel injector seals.