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Home >> Suzuki >> 1987 >> Samurai Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 39 (Engine Mechanical) >> Repair Instructions >> Camshaft Cover Cleaning and Inspection >> Inspection Procedure
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Inspection Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
  1. Inspect each camshaft cover for the dents or damage to the exterior. A dented or damaged camshaft cover may:
    • Leak engine oil
    • Effect crankcase ventilation
    • Interfere with the camshafts
    • Interfere with the ignition coil sealing
    • Allow water or condensation to enter the engine
      Fig 1: Identifying Left Camshaft Cover (1 Of 2)
      G04841919Courtesy of SUZUKI OF AMERICA CORP.
  2. Inspect the exterior of the left camshaft cover for the following conditions:
    • Damage to the camshaft cover bolt holes (1)
    • Damage to the oil fill hole (2)
    • Damage to the mounting holes (3) for the ignition coil assembly and fuel injector sight shield ball stud.
    • Damage to the positive crankcase ventilation (PCV) hose connector (4)-A damaged PCV hose connector is replaceable.
      Fig 2: Identifying Left Camshaft Cover (2 Of 2)
      G04841920Courtesy of SUZUKI OF AMERICA CORP.
  3. Inspect the interior of the left camshaft cover for the following conditions:
    • Gouges or damage to the camshaft cover sealing groove (1)
    • Damaged, loose or missing baffle fasteners (2)
    • Damaged, loose or missing baffle (3)
    • Gouges or damage to the spark plug shield seal bore (4)
    • Restrictions to the ventilation system (5)
      Fig 3: Identifying Right Camshaft Cover
      G04841921Courtesy of SUZUKI OF AMERICA CORP.
  4. Inspect the exterior of the right camshaft cover for the following conditions:
    • Damage to the PCV orifice (1)-A damaged PCV orifice can be replaced. Refer to PCV ORIFICE REPLACEMENT .
    • Damage to the mounting holes (2) for the ignition coil assembly
    • Damage to the camshaft cover bolt holes (3)
      Fig 4: Identifying Right Camshaft Cover
      G04841922Courtesy of SUZUKI OF AMERICA CORP.
  5. Inspect the interior of the right camshaft cover for the following conditions:
    • Restrictions to the ventilation system (1)
    • Gouges or damage to the spark plug shield seal bore (2)
    • Gouges or damage to the camshaft cover sealing groove (3)
  6. Repair or replace the camshaft cover or covers as necessary.