Water Pump Installation

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.

Reference: WATER PUMP CLEANING AND INSPECTION .

Special Tool

EN 46104 Water Pump Pulley Holding Tool

Fig 1: Placing Water Pump Gasket On Water Pump

Courtesy of SUZUKI OF AMERICA CORP.

Ensure that the engine front cover and water pump are clear of old gasket material.
Place a new water pump gasket on the water pump.
Place the water pump in position on the front cover.
CAUTION: Refer to FASTENER NOTICE .
Install the water pump bolts.
Tightening torque

Tighten the water pump bolts to 10 N.m (89 lb in) .

Fig 2: Identifying Water Pump Pulley Bolts
Courtesy of SUZUKI OF AMERICA CORP.
Install the water pump pulley.
Loosely install the water pump pulley bolts.

Fig 3: Installing EN 46104 Onto Water Pump Pulley
Courtesy of SUZUKI OF AMERICA CORP.
Install the EN 46104 (1) onto the water pump pulley.
Tightening torque

Tighten the water pump pulley bolts to 10 N.m (89 lb in) .

Reference: CAMSHAFT COVER INSTALLATION - LEFT SIDE .