Engine Coolant Thermostat Housing Installation

Fig 1: Identifying Thermostat Housing Gasket

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1. Install a NEW gasket onto the thermostat housing.
   Fig 2: Installing Thermostat Housing

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2. Install the thermostat housing.
   Fig 3: Identifying Thermostat Housing Bolts

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   CAUTION: Refer to FASTENER NOTICE .
3. Install the thermostat housing bolts. Ensure to install the short bolts (1) and the long bolt (2) in the proper position.

   Tightening torque 

   Tighten the thermostat housing bolts to 10 N.m (89 lb in)  .

   Fig 4: Identifying Coolant Pipe O-Ring

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4. Install a NEW O-ring onto the coolant pipe.
   Fig 5: Identifying Coolant Pipe

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5. Install the coolant pipe.
   Fig 6: Identifying Coolant Pipe Bolt

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6. Install the coolant pipe bolt.

   Tightening torque 

   Tighten the coolant pipe bolt to 10 N.m (89 lb in)  .

   Fig 7: Identifying Heater Inlet/Outlet Pipe Assembly Gasket & O-Ring

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7. Install a NEW gasket and O-ring onto the heater inlet/outlet pipe assembly.
   Fig 8: Identifying Heater Inlet/Outlet Pipe Assembly

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8. Install the heater inlet/outlet pipe assembly.
   Fig 9: Identifying Heater Inlet/Outlet Pipe Assembly Bolts

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9. Install the heater inlet/outlet pipe assembly bolts.

   Tightening torque 

   Tighten the heater inlet/outlet pipe assembly bolts to 10 N.m (89 lb in)  .

Reference: WATER OUTLET INSTALLATION .