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Second Clutch Disassemble

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.

Reference: SECOND COAST CLUTCH DISASSEMBLE .

Special Tool 

J 28585 Snap Ring Remover 

Fig 1: Identifying Second Clutch Backing Plate Retaining Ring
G04846237Courtesy of SUZUKI OF AMERICA CORP.
  1. Using J 28585 remove the second clutch backing plate retaining ring (220) from the fluid pump assembly.
    Fig 2: Identifying Second Clutch Backing Plate, Fiber Plates & Steel Plates
    G04846238Courtesy of SUZUKI OF AMERICA CORP.
  2. Remove the second clutch backing plate (219).
  3. Remove the 4 fiber plates (217).
  4. Remove the 4 steel plates (218).
    Fig 3: Identifying Second Clutch Spring Assembly
    G04846239Courtesy of SUZUKI OF AMERICA CORP.
  5. Remove the second clutch spring assembly (215).
    Fig 4: Identifying Second Clutch Spring Assembly Retaining Ring
    G04846240Courtesy of SUZUKI OF AMERICA CORP.
  6. Remove the second clutch spring assembly retaining ring (214).
    Fig 5: Applying Compressed Air Into Fluid Passage
    G04846241Courtesy of SUZUKI OF AMERICA CORP.
    WARNING: Wear safety glasses when using compressed air in order to prevent eye injury.
  7. While pulling on the piston by hand, apply compressed air into the fluid passage and remove the second clutch piston (210) and the second clutch piston sleeve (212).
  8. Remove the second clutch piston outer seal (209) from the second clutch piston (210).
  9. Remove the second clutch piston sleeve seals (211, 213) from the second clutch piston sleeve (212).

    Reference: TRANSMISSION FLUID PUMP DISASSEMBLE .