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Home >> Suzuki >> 1987 >> Samurai Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 17 (Heater And Ventilation) >> Repair Instruction >> Heater Outlet Hose Replacement (w/o C69) >> Installation Procedure
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Installation Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Heater Outlet Hose Clamp (2 Of 2)
G04844354Courtesy of SUZUKI OF AMERICA CORP.
  1. Install the heater outlet hose to the vehicle. Route the hose into position for attachment to the surge tank.
  2. Install the heater outlet hose clamp to the hose.
  3. Install the heater outlet hose to the surge tank.
  4. Install the surge tank to the vehicle.
    CAUTION: Refer to FASTENER NOTICE .
  5. Install the surge tank bolts to the surge tank.

    Tightening torque 

    Tighten the bolts to 8 N.m (71 lb in). 

    Fig 2: Identifying Surge Tank Inlet Hose Clamp
    G04844355Courtesy of SUZUKI OF AMERICA CORP.
  6. Connect the surge tank inlet hose to the surge tank.
  7. Install the surge tank inlet hose clamp to the surge tank.
    Fig 3: Identifying Heater Outlet Hose
    G04844356Courtesy of SUZUKI OF AMERICA CORP.
  8. Install the heater outlet hose (1) to the engine.
  9. Install the heater outlet hose clamp to the engine.
    Fig 4: Identifying Heater Outlet Hose Clamp
    G04844357Courtesy of SUZUKI OF AMERICA CORP.
  10. Install the heater outlet hose (1) to the heater core.
  11. Install the heater outlet hose clamp to the heater core.
  12. Fill the engine coolant. Refer to DRAINING AND FILLING COOLING SYSTEM (LY7 GE 47716 FILL) and DRAINING AND FILLING COOLING SYSTEM (LY7 STATIC FILL) .
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