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Installation Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Protective Caps TXV, Liquid Line & Compressor Hose
G04844282Courtesy of SUZUKI OF AMERICA CORP.
  1. Remove the protective caps from the TXV, the liquid line, and the compressor hose.
  2. Install new sealing washers to the evaporator outlet hose, liquid line, and the compressor hose. Refer to INSTALLATION PROCEDURE .
  3. Install the evaporator outlet hose and the liquid line to the TXV.
    CAUTION: Refer to FASTENER NOTICE .
  4. Install the evaporator outlet hose and the liquid line nut to the TXV.

    Tightening torque 

    Tighten the nut to 20 N.m (15 lb ft). 

    Fig 2: Identifying Evaporator Outlet Hose Nut
    G04844283Courtesy of SUZUKI OF AMERICA CORP.
  5. Install the evaporator outlet hose to the compressor hose.
  6. Install the evaporator outlet hose nut to the evaporator outlet hose.

    Tightening torque 

    Tighten the nut to 20 N.m (15 lb ft). 

  7. Recharge the A/C system. Refer to REFRIGERANT RECOVERY AND RECHARGING .
  8. Test the affected A/C joints for leaks using J 39400-A.