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Oil Pump: Installation

  1. To install, reverse removal procedure. Ensure that gears are assembled in same direction as originally installed. Apply thin coat of engine oil to inner and outer rotors, lip portion of oil seal and inside surfaces of oil pump case and plate. Install inner and outer rotors.
  2. Install gear plate. Tighten 5 screws to specification. Ensure that gears turn freely by hand after gear plate is installed. Install 2 oil pump pins, new dip stick "O" ring, new seal for oil pick-up tube and new oil pump gasket. Use Oil Seal Guide (09926-18210) to prevent damage to oil seal during installation of oil pump. See Fig 1 .
  3. Apply engine oil to guide and install pump. Install dipstick guide with new seal. Tighten bolts to specification. Install oil pan using silicone type sealant. Tighten bolts to specification.
Fig 1: Oil Seal Guide Installation
G81642Courtesy of SUZUKI OF AMERICA CORP.