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Home >> Suzuki >> 1987 >> Samurai 4WD L4-1324cc 1.3L SOHC 5 Carb 8V >> Repair and Diagnosis >> Transmission and Drivetrain >> Differential Assembly >> Service and Repair >> Disassembly
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Disassembly

Fig. 2 Removing nut from bevel pinion shank:





1. Using holder 09930-40113 (A), Fig. 2, remove nut from end of bevel pinion shank.
2. Scribe identification marks on each cap bolted to the saddle portion of carrier case and the caps holding down the side bearings.
3. On each side, loosen bolts on bearing adjuster stopper and remove bearing cap attaching bolts, then bearing cap.
4. Remove differential case assembly from carrier.
5. Remove 10 bolts attaching bevel gear to differential case, then separate gear from case.


Fig. 3 Separating differential case halves:





6. Using holder 09930-40113 (A), Fig. 3, remove 8 bolts securing the two differential case halves, then separate case halves.
7. Remove side gears, differential pinions and thrust washers.


Fig. 4 Removing side bearing from differential case halve:





8. Using puller 09913-60910 (A) and adapter 09913-85230 (B), Fig. 4, remove side bearing from each differential case half.
9. Using a suitable puller and an arbor press, remove inner race of bevel pinion bearing.