Installation Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.

Add the specified amount of PAG oil to the condenser. Refer to REFRIGERANT SYSTEM CAPACITIES .
Inspect the radiator to condenser seals for the proper position.
Install the condenser to the lower retention clips on the radiator.
CAUTION: Refer to FASTENER NOTICE .
Install the bolts to retain the top of the condenser to the radiator.
Tightening torque

Tighten the bolts to 9 N.m (80 lb in).

Fig 1: Identifying CRFM Bracket Bolts
Courtesy of SUZUKI OF AMERICA CORP.
Install the CRFM brackets to the vehicle.
Install the CRFM bracket bolts to the radiator support.
Tightening torque

Tighten the bolts to 20 N.m (15 lb ft).

Fig 2: Identifying Compressor Hose Protective Cap
Courtesy of SUZUKI OF AMERICA CORP.
Remove the protective cap from the compressor hose.
Install a new sealing washer to the compressor hose. Refer to INSTALLATION PROCEDURE .
Install the compressor hose to the condenser.
Install compressor hose nut to the condenser.
Tightening torque

Tighten the bolts to 20 N.m (15 lb ft).

Fig 3: Identifying Liquid Line Seal Washer
Courtesy of SUZUKI OF AMERICA CORP.
Install a new seal washer to the liquid line. Refer to INSTALLATION PROCEDURE .
Install the liquid line to the condenser.
Install the liquid line nut to the condenser.
Tightening torque

Tighten the bolts to 20 N.m (15 lb ft).

Fig 4: Identifying CRFM Closeout Panel
Courtesy of SUZUKI OF AMERICA CORP.
Install the CRFM closeout panel.

Fig 5: Identifying Battery Box Air Duct
Courtesy of SUZUKI OF AMERICA CORP.
Install the battery box air duct.
Install the front fascia. Refer to FRONT BUMPER FASCIA REPLACEMENT .
Evacuate and charge the A/C system. Refer to REFRIGERANT RECOVERY AND RECHARGING .
Test the affected A/C joints leaks using J 39400-A.