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Removal Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Front Wheelhouse Extension
G04843093Courtesy of SUZUKI OF AMERICA CORP.
  1. Disable the supplemental inflatable restraint (SIR) system. Refer to SIR DISABLING AND ENABLING .
  2. Disconnect the negative battery cable. Refer to REMOVAL PROCEDURE .
  3. Remove all related panels and components.
  4. Repair as much of the damage as possible to factory specifications. Refer to DIMENSIONS - BODY .
  5. Note the location and remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to ANTI-CORROSION TREATMENT AND REPAIR .
    Fig 2: Removing Front Tie Bar
    G04843094Courtesy of SUZUKI OF AMERICA CORP.
  6. Remove the front tie bar. Refer to TIE BAR REPLACEMENT .
    Fig 3: Drilling Out Factory Welds
    G04843095Courtesy of SUZUKI OF AMERICA CORP.
    NOTE: Do not damage any inner panels or reinforcements.
  7. Locate and drill out all factory welds. Note the number and location of the welds for installation of the front wheelhouse extension.
    Fig 4: Identifying Front Wheelhouse Extension
    G04843096Courtesy of SUZUKI OF AMERICA CORP.
  8. Remove the damaged front wheelhouse extension.