2.5 L Model
The fluid pump is a vane type driven by the engine via belt.
The reservoir tank is mounted on the vehicle body.
The fluid pump incorporates the flow control valve, pressure-sensitive valve, and relief valve, each performing the following functions:
- The flow control valve regulates the flow rate of discharged fluid to a constant level irrespective of the engine speed.
- The pressure-sensitive valve returns the fluid to the reservoir tank when there is no steering input.
- The relief valve protects the system from an excessively high pressure which may occur, for example, when the steering wheel is turned all the way.
- VANE PUMP
The vane pump consists of a rotor, a cam ring, and ten vanes.
When the rotor rotates, the vane movably fitted in each slot of the rotor is radially moved out by centrifugal force and pressed against the inside wall of the cam ring. Since the inside of the cam ring is oval-shaped, the fluid from the suction port is confined and pressurized in the chamber formed between two adjacent vanes as the rotor rotates and is delivered through the discharge port. The pressurized fluid circulates through the hydraulic circuit.
- FLOW CONTROL VALVE
The flow control valve consists of a sub-spool which is pushed to the right when the fluid pressure rises as the engine speed increases (and consequently, the pump discharge rate becomes higher). When the sub-spool is shifted to the right, the variable orifice is narrowed, thus the discharge rate is reduced.
- PRESSURE-SENSITIVE VALVE
The pressure-sensitive valve's left end is exposed to the fluid pump discharge-pressure and its right end to the flow control valve outlet pressure (the pressure of the fluid being directed to the steering gearbox).
- When the steering wheel is not being turned, the fluid that has passed through the flow control valve is directed to the steering gearbox but it is returned to the reservoir tank without entering the rotary control valve's passages in the gearbox. Therefore, the pressure acting on the valve's right end does not increase.
On the other hand, the pressure acting on the left end of valve is the fluid pump-discharge pressure which is higher than the pressure acting on the right end. This causes the pressure-sensitive valve's spool assembly to move to the right. As a result, the drain port which was closed by the outer spool is now opened. The pump discharged fluid then flows to the reservoir tank and the pressure inside the pump is reduced.
- When the steering wheel is turned in either direction, the pressure of the fluid that has passed through the flow control valve and directed into the steering gearbox increases as it enters the power cylinder and acts on the rack piston.
The inner spool of the pressure-sensitive valve is kept pressed to the right by the pump-discharge pressure acting on its left end. On the other hand, the fluid pressure acting on the right end of the valve is also high. So, the outer spool is moved to the left, closing the drain port. As a result, the pump internal pressure increases so that the fluid with a high pressure necessary for power assistance is supplied to the gearbox.
- When the steering wheel is not being turned, the fluid that has passed through the flow control valve is directed to the steering gearbox but it is returned to the reservoir tank without entering the rotary control valve's passages in the gearbox. Therefore, the pressure acting on the valve's right end does not increase.
- RELIEF VALVE
The relief valve consists of a check ball and a spring. The check ball is exposed to the fluid pressure that is regulated by the flow control valve (branched from the line to the steering gearbox).
If the pressure acting on the check ball is increased abnormally due to, for example, rotation of the steering wheel to a stop and overcomes the spring tension, the ball is pushed to the left, allowing the fluid to be drained into the reservoir tank. Therefore, the pressure to the steering gearbox is prevented from becoming excessively high.