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Home >> Scion >> 2011 >> xD Automatic >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System (Diagnostic Codes (P0365-P1605)) >> SFI System >> DTC P0420: Catalyst System Efficiency Below Threshold (Bank 1) >> Procedure
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DTC P0420: Catalyst System Efficiency Below Threshold (Bank 1): Procedure

  1. CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P0420) 
    1. Connect the Techstream to the DLC3.
    2. Turn the ignition switch to ON.
    3. Turn the Techstream on.
    4. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.
    5. Read DTCs.
      RESULT

      Result Refer to
      P0420 A
      P0420 and other DTCs B

      HINT: 

      If any DTCs other than P0420 are output, troubleshoot those DTCs first.

    B → Refer to step   4 

    A: Refer to next step 

  2. PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE INJECTION VOLUME FOR A/F SENSOR) 
    1. Connect the Techstream to the DLC3.
    2. Start the engine and warm it up.
    3. Turn the Techstream on.
    4. Run the engine at an engine speed of 2500 rpm for approximately 90 seconds.
    5. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Injection Volume.
    6. Perform the Active Test operation with the engine in an idling condition (press the RIGHT or LEFT button to change the fuel injection volume).
    7. Monitor the voltage outputs of the air fuel ratio sensor and heated oxygen sensor (AFS B1S1AFS Voltage B1S1 and O2S B1S2) displayed on the tester.

      HINT: 

      • Change the fuel injection volume within the range of -12% to +12%. The injection volume can be changed in fine gradations.
      • Each sensor reacts in accordance with increases and decreases in the fuel injection volume.

      Standard

      Techstream Display
      (Sensor)
      Injection Volume Status Voltage
      AFS Voltage B1S1
      (A/F)
      +12% Rich Less than 3.1
      -12% Lean More than 3.4
      O2S B1S2
      (HO2)
      +12% Rich More than 0.55
      -12% Lean Less than 0.4
      RESULT

      Status
      AFS Voltage B1S1
      Status
      O2S B1S2
      A/F Condition and A/F and
      HO2 Sensor Condition
      Misfire Main Suspected Trouble Area Refer to
      Lean/Rich Lean/Rich Normal -
      • Three-Way Catalytic Converter (TWC)
      • Gas leakage from exhaust system
      A
      Lean Lean/Rich A/F sensor malfunction -
      • A/F sensor
      B
      Rich Lean/Rich A/F sensor malfunction -
      • A/F sensor
      Lean/Rich Lean HO2 sensor malfunction -
      • HO2 sensor
      • Gas leakage from exhaust system
      C
      Lean/Rich Rich HO2 sensor malfunction -
      • HO2 sensor
      • Gas leakage from exhaust system
      Lean Lean Actual air fuel ratio lean May occur
      • Extremely rich or lean actual air-fuel ratio
      • Gas leakage from exhaust system
      D
      Rich Rich Actual air fuel ratio rich -
      • Extremely rich or lean actual air-fuel ratio
      • Gas leakage from exhaust system

      Lean: During Control the Injection Volume, the A/F sensor output voltage (AFS) is consistently more than 3.4 V, and the HO2 sensor output voltage (O2S) is consistently less than 0.4 V.

      Rich: During Control the Injection Volume, the AFS is consistently less than 3.1 V, and the O2S is consistently more than 0.55 V.

      Lean/Rich: During Control the Injection Volume of the Active Test, the output voltage of the HO2 sensor alternates correctly.

    B → Refer to step   5 

    C → Refer to step   8 

    D → Refer to step   6 

    A: Refer to next step 

  3. CHECK FOR EXHAUST GAS LEAK 
    1. Check for exhaust gas leak.

      OK

      No exhaust gas leak.

    NG → REPAIR OR REPLACE EXHAUST GAS LEAK POINT 

    OK → Refer to step   7 

  4. Refer to DTC CHART. Refer to  DIAGNOSTIC TROUBLE CODE CHART 
  5. REPLACE AIR FUEL RATIO SENSOR (SENSOR 1). Refer to  REMOVAL 
  6. CHECK ENGINE TO DETERMINE CAUSE OF EXTREMELY RICH OR LEAN ACTUAL AIR FUEL RATIO, AND Refer to STEP 3. Refer to  INSPECTION PROCEDURE 
  7. REPLACE FRONT EXHAUST PIPE ASSEMBLY (TWC: FRONT CATALYST AND REAR CATALYST). Refer to  COMPONENTS 
  8. CHECK FOR EXHAUST GAS LEAK 
    1. Check for exhaust gas leak.

      OK

      No exhaust gas leak.

    NG → REPAIR OR REPLACE EXHAUST GAS LEAK POINT 

    OK → Refer to step   9 

  9. REPLACE HEATED OXYGEN SENSOR (SENSOR 2). Refer to  REMOVAL