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Transmission Control Cable ASSY (MTM): Replacement

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See COMPONENTS 

  1. REMOVE FRONT FLOOR HEAT INSULATOR NO.1 
  2. REMOVE SHIFT LEVER KNOB SUB-ASSY (See  REPLACEMENT  ) 
  3. REMOVE CONSOLE BOX ASSY REAR (SEE  INSTRUMENT PANEL ASSY LOWER  ) 
  4. SEPARATE FLOOR SHIFT LEVER ASSY 
    1. Separate the wire harness.
      Fig 1: Separating Wire Harness
      G03198138Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 bolts and separate the floor shift lever assy.
      Fig 2: Removing Bolts & Separate Floor Shift Lever Assy
      G03198139Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE TRANSMISSION CONTROL CABLE ASSY 
    1. Remove the clip, and separate the cable end of the transmission control select cable from the floor shift lever assy.
      Fig 3: Removing Clip
      G03198140Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, release the claw.
    3. Separate the transmission control select cable from the shift lever retainer.
      Fig 4: Separating Transmission Control Select Cable From Shift Lever Retainer
      G03198141Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the clip, and separate the cable end of the transmission control shift cable from the floor shift lever assy.
      Fig 5: Removing Clip
      G03198142Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using a screwdriver, release the claw.
    6. Separate the transmission control shift cable from the shift lever retainer.
      Fig 6: Separating Transmission Control Shift Cable From Shift Lever Retainer
      G03198143Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the 2 clips and the 2 washers, and separate the 2 cables from the manual transaxle.
    8. Remove the 2 clips, and separate the 2 cables from the control cable bracket.
      Fig 7: Removing Clips & Washers
      G03198144Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Remove the 2 bolts and the retainer from the floor.
      Fig 8: Removing Bolts & Retainer From Floor
      G03198145Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. Remove the retainer from the grommet.
    11. Remove the transmission control select cable from the grommet.
      Fig 9: Removing Retainer From Grommet
      G03198146Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    12. Remove the bolt and the clamp.
    13. Pull out the transmission control select cable and transmission control shift cable through the floor hole.
      Fig 10: Removing Bolt & Clamp
      G03198147Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL TRANSMISSION CONTROL CABLE ASSY 
    1. Install the clamp with the bolt.

      Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf) 

    2. Push in the transmission control select cable and transmission control shift cable through the floor hole and the retainer.
    3. Install the transmission control cable assy on the grommet.
      Fig 11: Installing Clamp With Bolt
      G03198148Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the retainer on the grommet.
      NOTE: Fit the projections of the grommet into the hole of the retainer.
      Fig 12: Installing Retainer On Grommet
      G03198149Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the retainer on the floor with the 2 bolts.

      Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf) 

    6. Connect the transmission control cable assy to the shift lever refiner.
      Fig 13: Installing Retainer On Floor With Bolts
      G03198150Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Connect the end of the transmission control shift cable to the floor shift lever assy.
      Fig 14: Connecting End Of Transmission Control Shift Cable
      G03198151Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Connect the end of the transmission control select cable to the floor shift lever assy.
      NOTE:
      • The serrate part of the select cable point should face up ward when the select cable point is connected.
      • The clip should be inserted in the direction as shown in the illustration.
        Fig 15: Connecting End Of Transmission Control
        G03198152Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Connect the 2 cable ends, and install the 2 washers and the 2 clips.
    10. Install the 2 new clips on the control cable bracket.
      Fig 16: Installing Washers & Clips
      G03198153Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL FLOOR SHIFT LEVER ASSY 
    1. Install the floor shift lever assy with the 4 bolts.

      Torque: 12 N.m (120 kgf.cm, 9 ft.lbf) 

      Fig 17: Installing Floor Shift Lever Assy With Bolts
      G03198154Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the wire harness.
      Fig 18: Installing Wire Harness
      G03198155Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL CONSOLE BOX ASSY REAR (See  REPLACEMENT  ) 
  9. INSTALL SHIFT LEVER KNOB SUB-ASSY (See  REPLACEMENT  ) 
  10. INSTALL FRONT FLOOR HEAT INSULATOR NO.1 

    Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)