October 30: LEMON manuals on a temporary server, it is slow and having issues, download the manuals you need! Later in November we will switch back to the fast server.
Basic Engine Expand All (for easy ctrl-f) Collapse All Adjustment - Replacement Removing the power train Fitting the power train Engine mounting, front right B235R, B205L/R Engine mounting, front left B205L/R Engine mounting, front left B235R Rear engine mounting, man. Rear engine mounting (aut.) Replacement of balancer-shaft bearings Engine block B235R, B205L/R Removal of cylinder head (in situ) Fitting the cylinder head (in car) Removal of pistons (in situ) Matching of pistons Pits on the cylinder block Piston rings Fitting pistons (in situ) Valve gear Valve-gear timing Valve guides Valve seats Hydraulic tappets Checking valve clearances Timing cover Chain tensioner, timing chain Checking crankshaft clearances Main and big-end bearing clearances Crankshaft seal Drive belt for auxiliaries Changing the timing chain (in situ) Oil sump B235R, B205L/R Oil pressure measurement B235R, B205L/R Oil filter adapter housing Engine oil thermostat Reducing valve Changing the balancer shaft chain, B235R, B205L/R Special Tools 30 05 469 Adapter, cooling system tester 30 05 758 Fluid tester 30 06 558 Plastigauge 75 19 531 Protective collar (type 10) 83 94 850 Lifting beam 78 40 622 Dial gauge 78 60 802 Oil pan 78 61 040 Valve seat cutter, 11° and 45° "O SLASH"34.5 mm 78 61 065 T-wrench 78 62 287 Piston fitting tool 78 74 878 Floor stand 82 93 094 Sleeve 27 mm 82 93 128 Template 1/2" 83 90 130 Spring balance 83 90 270 Sliding hammer 83 90 478 Axle 83 90 494 Valve guide tool 83 90 858 Journal 83 91 401 Magnetic tool 83 92 409 Lifting sling 83 93 332 Wrench, small oil filter 83 93 472 Wrench, knock sensor and oil pressure switch 83 93 746 Protective collar 83 93 761 Valve spring tool 83 93 779 Tappets 83 93 787 Valve stand 83 93 795 Fixture, cylinder head 83 93 811 Pull rod 83 93 829 Sleeve 83 93 837 Stop 83 93 845 Nut 83 93 852 Pressure measuring equipment, fuel and oil pressure 83 93 928 Guide spindle, "OSLASH"7 mm 83 93 936 Valve seat cutters, 60° 83 94 157 Pliers, valve guide seal 83 94 165 Fitting kit, fitting/removing valve springs 83 94 173 Compressed air adapter for spark plug hole 83 94 181 Removal tool 83 94 207 Fitting tool 83 94 470 Balancer shaft bearing press 83 94 520 Wrench, lock nut 83 94 595 Plug, turbo hose 83 94 637 Removal tool 83 94 645 Fitting tool 83 94 652 Fixture 83 94 660 Chain lock 83 94 678 Timing chain removal kit, 16 valve 83 94 736 Guide pins, intake manifold 83 94 744 Adapter, fuel pressure testing 83 94 868 Flywheel locking attachment 83 94 876 Fitting tool, crankshaft seal 83 94 884 Fitting tool, crankshaft seal 83 93 944 Reamer, "OSLASH"7 mm, valve guide 83 95 071 Fitting tool, valve stem gasket 83 95 089 Valve guide reamer, 6mm 83 95 105 Valve seat cutter, 70° "O SLASH" 31 mm 83 95 147 Adapter 83 95 212 Strap 83 95 220 Engine holder, 4-cyl. 83 95 238 Wedge 83 95 246 Valve spring depressor 83 95 261 Fuel line tool 83 95 287 Holder 83 95 311 Trolley lift 83 95 345 Adapter, compression pressure sensor 83 95 485 Spark plug socket assembly with locating sleeves 83 95 501 Air nipple 83 95 527 Guide and plastic screw 83 95 535 Hook with wing nut 85 80 045 Adjustment tool, spark plug, 0.6 mm 86 12 509 Floor stand base 87 90 727 Bracket, dial gauge 87 91 857 Contact points 87 92 194 Dial gauge kit 87 92 244 Plugs, F25 drive shaft holes 87 92 335 Locking pin 87 92 442 Lifting cable 87 92 616 Removing tool, drive shafts 87 92 665 Protective plug, drive shaft hole 89 96 696 Puller Technical Data Technical Description