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Home >> Pontiac >> 2002 >> Aztek AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1218 (Engine Exhaust System) >> Repair Instructions >> Muffler Replacement (Dual) >> Installation Procedure
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Installation Procedure

WARNING: This page is about a different car, the 2002 Pontiac Grand Prix. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the exhaust muffler.
  2. Install the exhaust muffler rear hanger insulators to the exhaust muffler.
    Fig 1: Exhaust Muffler & Rear Hanger Insulators
    G01704126Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE .
  3. Connect the exhaust muffler to the exhaust pipe with a exhaust muffler inlet pipe clamp.

    Tighten 

    Tighten the exhaust muffler inlet pipe clamp nuts to 50 N.m (37 lb ft).

    Fig 2: Exhaust Muffler, Pipe, Inlet Pipe Clamp & Nuts
    G01704127Courtesy of GENERAL MOTORS CORP.
  4. Install and adjust the exhaust tail pipe.
  5. Tighten the tail pipe clamp.

    Tighten 

    Tighten the tail pipe clamp to 35 N.m (26 lb ft).

  6. Remove the support from the exhaust system.
  7. Inspect the exhaust system for leaks and underbody contact.
  8. Lower the vehicle.
    Fig 3: Exhaust Tail Pipe & Clamp
    G01704128Courtesy of GENERAL MOTORS CORP.