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Home >> Plymouth >> 1996 >> Neon Base, 2D Coupe, 2.0 C, Automatic >> Repair and Diagnosis >> Engine Performance >> Remove, Overhaul & Install >> Engine Controls - Remove/Install/Overhaul >> Fuel System >> Quick-Connect Fittings >> Installation
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Quick-Connect Fittings: Installation

CAUTION: Never install a quick-connect fitting without the retainer being either on the fuel tube or already in the quick-connect fitting. In either case, ensure the retainer locks securely into the quick-connect fitting by firmly pulling on fuel tube and fitting to ensure it is secured.
  1. Using a clean lint free cloth, clean the fuel tube nipple and retainer.
  2. Prior to connecting the fitting to the fuel tube, coat the fuel tube nipple with clean 30 weight engine oil.
  3. Push the quick-connect fitting over the fuel tube until the retainer seats and a click is heard. 
  4. The quick-connect fitting has windows in the sides of the casing. When the fitting completely attaches to the fuel tube, the retainer locking ears and the fuel tube shoulder are visible in the windows. If they are not are not visible, the retainer was not properly installed (Fig 5). Do not rely upon the audible click to confirm a secure connection.  .
  5. CAUTION: When using the ASD Fuel System Test, the Auto Shutdown (ASD) Relay remians energized for either 7 minutes, until the ignition switch is turned to the Off position.
  6. Use the DRB scan tool ASD Fuel System Test to pressurize the fuel system. Check for leaks.
Fig 1: Fuel Injector Diagnosis
G00486713Courtesy of CHRYSLER CORP.
Fig 2: Fuel Pressure Test Port - Typical
G00486714Courtesy of CHRYSLER CORP.
Fig 3: Releasing Fuel Pressure
G00486715Courtesy of CHRYSLER CORP.
Fig 4: Drain Port Location
G00486716Courtesy of CHRYSLER CORP.
Fig 5: Plastic Quick-Connect Fitting/Fuel Tube Connection
G00486665Courtesy of CHRYSLER CORP.