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Power Steering Pump (TC Series): Disassembly

  1. Remove pump pulley. See POWER STEERING PUMP PULLEY  under REMOVAL & INSTALLATION. Remove shaft bearing retaining ring. See Figure . Pull shaft and bearing assembly out of pump. If removing bearing from shaft, measure and record clearance (if any) between shaft shoulder and bearing inner race. See Figure . Pry shaft seal from housing.
  2. Remove flow control fitting from pump. See Figure . Remove "O" ring, flow control valve assembly and flow control spring.
  3. Using a small punch in access hole, remove thrust plate retaining ring. Using a press and 5/8" piece of bar stock, press against pressure plate hub until thrust plate is removed. Remove "O" ring, pump ring, pump rotor, vanes and 2 dowel pins.
  4. Remove pressure plate using press (if necessary). Remove "O" ring from pressure plate. Remove dowel pin from housing. Remove "O" ring from sleeve. Working from pulley side of housing, drive out sleeve with a punch.