LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Mercury >> 2011 >> Milan Base, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle - 6F35 - General Procedures, In-Vehicle Repair, In-Vehicle Repair, Removal >> In-Vehicle Repair >> Transaxle Case Bushing >> Installation
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Transaxle Case Bushing: Installation

  1. Clean the halfshaft bushing area of the transaxle case.
  2. Assemble the Handle and the Bushing Installer and install a new bushing on the Bushing Installer.
    Fig 1: Locating Bushing On Bushing Installer
    G07783011Courtesy of FORD MOTOR CO.
  3. Using the Handle and the Bushing Installer, install a new bushing in the transaxle case.
    Fig 2: Installing Bushing On Transaxle Case Using Handle And Bushing Installer
    G07783012Courtesy of FORD MOTOR CO.
  4. Install a new halfshaft seal on the Seal Installer and Handle.
    Fig 3: Locating Halfshaft Seal On Differential Seal Installer And Handle
    G07783013Courtesy of FORD MOTOR CO.
  5. Using the Seal Installer and Handle, install the LH halfshaft seal.
    Fig 4: Installing LH Halfshaft Seal Using Differential Seal Installer
    G07783014Courtesy of FORD MOTOR CO.
  6. Install a new LH halfshaft. For additional information, refer to FRONT DRIVE HALFSHAFTS article.
  7. Install the transmission fluid drain plug.
    • Tighten to 12 Nm (106 lb-in).
      Fig 5: Locating Transmission Fluid Drain Plug
      G07783015Courtesy of FORD MOTOR CO.
  8. Fill the transaxle with clean transmission fluid. For additional information, refer to TRANSMISSION FLUID DRAIN AND REFILL  in this service information.
    Fig 6: Locating Transmission Fluid Level Indicator
    G07783016Courtesy of FORD MOTOR CO.
  9. Start the engine and let it run for 5 minutes.
  10. Remove the transmission fluid drain plug and drain the transmission fluid a second time.
  11. Install the transmission fluid drain plug.
    • Tighten to 12 Nm (106 lb-in).
  12. Fill the transaxle with clean transmission fluid.
  13. Using the scan tool with the engine running, check and make sure that the transmission is at normal operating temperature 85-93°C (185-200°F). Check and adjust the transmission fluid level and check for any leaks. If transmission fluid is needed, add transmission fluid in increments of 0.24L (0.5 pt) until the correct level is achieved.