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Home >> Mercury >> 2002 >> Villager Base >> Repair and Diagnosis >> Steering >> Manual Steering >> Power Steering >> Disassembly And Assembly >> Pump >> Disassembly
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Disassembly And Assembly: Pump: Disassembly

  1. Remove the power steering pump control valve and the power steering pump control valve spring nut.
    Fig 1: Removing Power Steering Pump Control Valve And Spring Nut
    G03411089Courtesy of FORD MOTOR CO.
  2. Remove the power steering pump control valve and the power steering pump control valve spring.
    Fig 2: Removing Power Steering Pump Control Valve And Spring
    G03411090Courtesy of FORD MOTOR CO.
  3. Remove the rear power steering pump housing bolts.
    Fig 3: Removing Rear Power Steering Pump Housing Bolts
    G03411091Courtesy of FORD MOTOR CO.
  4. Separate the power steering pump housing from the power steering pump body.
    Fig 4: Identifying Power Steering Pump Housing From Power Steering Pump Body
    G03411092Courtesy of FORD MOTOR CO.
  5. Remove the snap ring.
    Fig 5: Removing Snap Ring
    G03411093Courtesy of FORD MOTOR CO.
  6. Remove the power steering pump pressure switch.
    Fig 6: Removing Power Steering Pump Pressure Switch
    G03411094Courtesy of FORD MOTOR CO.
  7. Remove the power steering pump return hose fitting.
    1. Remove the bolts.
    2. Remove the fitting.
      Fig 7: Removing Power Steering Pump Return Hose Fitting
      G03411095Courtesy of FORD MOTOR CO.
  8. Using the suitable tool, remove the bearing from the power steering pump shaft.
    Fig 8: Removing Bearing From Power Steering Pump Shaft Using Suitable Tool
    G03411096Courtesy of FORD MOTOR CO.
  9. Using the special tool, remove the grease seal.
    Fig 9: Removing Grease Seal Using Special Tool
    G03411097Courtesy of FORD MOTOR CO.
  10. Remove the cam ring and the power steering pump rotor from the rear power steering pump housing.
    Fig 10: Removing Cam Ring And Power Steering Pump Rotor From Rear Power Steering Pump Housing
    G03411098Courtesy of FORD MOTOR CO.
  11. Remove the guide pins.
    Fig 11: Removing Guide Pins
    G03411099Courtesy of FORD MOTOR CO.
  12. Remove the power steering pump rotor from the power steering pump cam ring.
    Fig 12: Removing Power Steering Pump Rotor From Power Steering Pump Cam Ring
    G03411100Courtesy of FORD MOTOR CO.
  13. Remove the power steering pump rotor vanes.
    Fig 13: Removing Power Steering Pump Rotor Vanes
    G03411101Courtesy of FORD MOTOR CO.
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