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Home >> Mercedes Benz >> 2023 >> Sprinter 3500XD Van Cargo Extended, RWD >> Repair and Diagnosis >> Transmission >> Transfer Case >> Testing & Repair >> Remove/Install Turning Angle Sensor - Ar28.19-D-1100TSX
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Remove/Install Turning Angle Sensor - Ar28.19-D-1100TSX

Model 907 

with code ZG1 (Engageable all-wheel drive) 

Model 907 

with code ZG3 (Engageable all-wheel drive with gear reduction) 

G13790746
CAUTION Risk of injury  to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.
AS00.40-Z-0001-01A
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVING Remove     
1 Raise vehicle.   AR00.60-D-1000-04TS
Special instructions for lifting and supporting vehicle   AH00.60-N-0100-01TS
2 Remove lower engine compartment paneling. If installed. AR61.20-D-1105TS
3 Disconnect electrical connector (1).    
4 Remove turning angle sensor (4). IMPORTANT To do so, remove screws of turning angle sensor (4).  
INSPECT Check     
5 Check O-ring (3). When reusing turning angle sensor (4). If corresponding findings are present,

Replace turning angle sensor (4).
 
INSTALLING Install     
6 Insert turning angle sensor (4) into transfer case. IMPORTANT The connection of the electrical connectoi (1) must point upward.  
7 Turn turning angle sensor (4) in clockwise direction until bar (2) in turning angle sensor (4) engages into groove of gearshift shaft.    
8 Turn turning angle sensor (4) approx. 90° further in clockwise direction and tighten. TORQUE SPECIFICATION This is how the spring in the turning angle sensor (4) is pre-compressed.
TORQUE SPECIFICATION Bolt, turning angle sensor to housing
*BA28.19-N-1002-01TSR 
9 Connect electrical connector (1).    
10 Lower vehicle.    
INSPECT Check     
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
11 Check for leak tightness when engine is running.
Notes on evaluating leakages
IMPORTANT Visual inspection only. AH00.00-N-0011-01A
12 Install lower engine compartment paneling. If installed. AR61.20-D-1105TS
TORQUE SPECIFICATION TRANSFER CASE ELECTRICAL SYSTEM

Number Designation Model 907 with code ZG1 (Engageable all-wheel drive) Model 907 with code ZG3 (Engageable all-wheel drive with gear reduction)
BA28.19-N-1002-01TSR Bolt, turning angle sensor to housing Nm 5