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Home >> Mercedes Benz >> 2023 >> Sprinter 3500XD Van Cargo Extended, 4WD >> Repair and Diagnosis >> Engine Performance >> System >> Mixture Formation - Testing & Repair >> Testing & Repair >> Remove/Install Drive Gear Of Fuel System High-Pressure Pump - Ar07.16-D-1006TSV
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Remove/Install Drive Gear Of Fuel System High-Pressure Pump - Ar07.16-D-1006TSV

Engine 642 in model 907 

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REMOVINGINSTALLING Remove/install     
1 Remove fuel system high pressure pump (1)   AR07.02-D-1028TSV 
2 Attach counterholder to drive wheel (3) and unscrew nut (2) NOTES
Do not cant SPECIAL TOOL counterholder.
This prevents damage to the tooth flanks.
 
    TORQUE SPECIFICATION Nut, drive wheel to fuel system high-pressure pump *BA07.16-N-1002-03TSV 
    SPECIAL TOOL Counterholder Fig 1
3 Remove drive wheel (3) SPECIAL TOOL Puller Fig 2
4 Remove Woodruff key (4) at drive shaft of fuel high-pressure pump (1) INSTALLATION IMPORTANT : Check Woodruff key (4).
Depending on findings

Install new Woodruff key (4).
 
5 Install in the reverse order    
TORQUE SPECIFICATION COMMON RAIL DIESEL INJECTION SYSTEM

Number Designation Engine 642 in model 907
BA07.16-N-1002-03TSV Nut, drive wheel to fuel system high-pressure pump Nm 70
Fig 1: Counterholder (642 589 00 40 00)
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Fig 2: Puller (124 589 04 33 00)
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