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Remove/Install Temperature Sensor Upstream Of Turbocharger - Ar07.04-D-0244TSV

Engine 642 in model 907 

G13786672
WARNING Risk of burn injuries  , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. AS49.00-Z-0001-01A
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Remove trim of right cylinder head cover.   AR01.20-D-5017TSV
2 Remove exhaust pipe to exhaust gas turbocharger.   AR49.10-D-5532TSV
3 Unclip bracket (2) at rail.    
4 Disconnect electrical connector (3).    
5 Expose electrical line (4). INSTALLATION IMPORTANT Ensure electric line (4) is correctly routed. Protective hose (5) must be located in area of exhaust gas turbocharger.  
6 Remove temperature sensor (1).    
  Note on calculation of tightening torque when using insertion or socket tools with various effective lengths   AH00.00-P-0015-01CW
    INSTALLATION IMPORTANT Coat thread of temperature sensor (1) with heat-resistant lubricating paste.  
    Paste, hot lubrication 1 kg, DBL 6879.20 *BR00.45-Z-1005-06A 
    TORQUE SPECIFICATION Temperature sensor to exhaust gas turbocharger *BA07.04-N-1005-02TSV 
    SPECIAL TOOL Box wrench bit Fig 1
7 Install in the reverse order.    
8 Read out the fault memory using the diagnostic unit. If temperature sensor (1) was replaced.  
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect/disconnect diagnostic unit   AD00.00-D-2000-06TS
    If existing faults are shown:

Erase the fault memory.
 
INSPECT Check     
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
9 Check for leaktightness when engine is running. IMPORTANT Visual inspection only.  
TORQUE SPECIFICATION SENSORS

Number Designation Engine 642 in model 907
BA07.04-N-1005-02TSV Temperature sensor to exhaust gas turbocharger Nm 45
Fig 1: Box Wrench Bit (000 589 69 03 00)
G13786673
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1005-06A Paste, hot lubrication 1 kg, DBL 6879.20 A 000 989 76 51