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Replace Threaded Bushing For Fuel Injector In Cylinder Head - Ar07.03-D-0015-01TSF

Engine 651 in model 907 

CHECK VALUES FOR INJECTOR

Number Designation Engine 651 in model 907
BE07.16-N-1001-01TS Screw-in dimension, threaded bushing to cylinder head mm 37 (±1,0)
TORQUE SPECIFICATION HIGH-PRESSURE LINE, FUEL INJECTOR, RAIL

Number Designation Engine 651 in model 907
BA07.16-N-1010-03TS Threaded bushing to cylinder head Reference value Nm ≈ 20
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-02A Mounting adhesive, Loctite 648 A 003 989 32 71 10
BR00.45-Z-1046-04A Loctite 7063 (400 ml) cleaning spray A 001 986 71 71 09
  1. Remove threaded bushing (2) with respective Allen wrench from cylinder head (1).
  2. Clean thread for threaded bushing (2) in cylinder head (1).

    IMPORTANT Blow out threaded hole with compressed air and clean free of soiling.

  3. Apply adhesive in a thin and even manner on new threaded bushing (2).

    NOTES Perform operation steps  4 and  5 immediately after applying the adhesive.

    The strength of the cylinder head (1) adhesively bonded connection to the threaded bushing (2) is otherwise not ensured.

  4. Screw in new threaded bushing (2) up to collar TORQUE SPECIFICATION and check screwed in dimension.

    IMPORTANT Observe the reference value for tightening the threaded bushing (2).

    Screw-in dimension is measured from cylinder head cover sealing surface.

    Shown with cylinder head cover removed 

    G13786594
  5. Caulk threaded bushing (2) with a suitable tool through a grain size (arrow).

    IMPORTANT Allow adhesive to cure for at least 6h. Only install fuel injector after the adhesive has cured.

    G13786595