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Remove/Install ADBLUE (R) Pressure Sensor - Ar49.20-D-1070TS

Engine 642 in model 907 

Engine 651 in model 907 

Modification notes

16.08.2019 Instructions added Operation steps 5, 6
16.08.2019 Basic data added Operation step 6

Shown on removed AdBlue® container 

G13787763
WARNING Risk of burn injuries and scalding  when working on AdBlue (R) lines and the component parts attached to them. Risk of injury  to skin and eyes when handling AdBlue (R). Risk of poisoning  caused by swallowing AdBlue (R) Pour AdBlue® only into suitable containers. Wait until the pressure is released before starting any work on the exhaust aftertreatment system. AS49.20-Z-0002-01A 
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on use, material properties and handling of NOx reducing agent   AH49.20-N-0002-01A 
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVING Remove     
1 Empty AdBlue® container.   AR49.20-D-2014-01TS 
REFER TO SPECIAL TOOLS 000 588 01 71 00 Extraction pump   WS14.00-P-0013B
2 Remove cap of the AdBlue® container.   AR49.20-D-2016TS 
3 Remove screws (2). IMPORTANT Dispose of bolts (2).  
4 Remove pressure sensor (1). IMPORTANT Dispose of pressure sensor (1).  
INSTALLING Install     
5 Install new pressure sensor (1). NOTES
Ensure that the printed circuit board of the pressure sensor (1) is seated correctly in the slot.
Malfunction or damage can occur otherwise.
NOTES
Install pressure sensor (1) carefully.
Otherwise leaks and malfunctions may occur.
IMPORTANT Use pressure sensor (1) with seals from the parts kit.
 
6 Screw in new screws (2). NOTES
The prescribed torque must be observed. Damage may occur otherwise.
IMPORTANT Use screws (2) from the parts kit.
TORQUE SPECIFICATION Bolt, AdBlue® pressure sensor to connection fitting
*BA49.20-N-1006-03TS 
7 Install cap of the AdBlue® container.   AR49.20-D-2016TS 
8 Fill AdBlue® tank.   AR49.20-D-2014-02TS 
REFER TO CAPACITIES & SPECIFICATIONS NOx reducing agent AUS 32 ("ADBlue (R)") for SCR systems   BB00.40-P-0352-00A
INSPECT Check     
WARNING
9
Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running.
Perform engine test run.
Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
TORQUE SPECIFICATION EXHAUST GAS AFTERTREATMENT

Number Designation Model 907 with engine 642, 651
BA49.20-N-1006-03TS Bolt, AdBlue® pressure sensor to connection fitting Nm 2